Whether you’re taking a weekend trip or flying abroad, finding the best travel case carry on that actually lasts can sometimes be a challenge. Although at Barefoot Backpackers we love a trusty backpack for travel, when it comes to short city breaks or business trips, a carry-on suitcase can be a better option. Carry on cases look polished, keep essentials organized, glide smoothly through busy terminals, and meet strict airline requirements, all while staying compact and durable. With airlines tightening baggage policies and introducing new liquid and weight limits, it’s more important than ever to choose a carry-on that’s smart, lightweight, and versatile.
We have had a few unfortunate run-ins with cheap and unreliable carry-on cases, from the wheels getting jammed on the second trip, the handle getting stuck (we had to remove the telescopic handle to get on the plane), and the zipper getting caught every time you close the bag. So, we made this guide. We’ve selected carry-ons that meet airline size restrictions, are well-made, offer well-thought-out storage, and hold up to countless adventures, from minimalist weekenders to a city break.
Below you’ll find our top-rated carry-on cases for travel, with a few hybrid carry-on backpacks with wheels and a handle. Whether you prefer a soft-sided case, a hard-shell spinner, or a convertible travel backpack, this guide is your go-to for smooth and organized travel in 2025.
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Save up to 45% on Black Friday carry-on suitcase deals
Black Friday for Amazon is already rolling out major savings on carry-on luggage, making it a great time to upgrade your travel setup before 2026 adventures.
While Black Friday officially begins on November 28, many of these suitcase deals have dropped early. Here are the best early Black Friday carry-on suitcase deals available now:
45% off: SwissGear Sion Softside Expandable Luggage (2-Piece Set) — Was $275, Now $149.99
42% off: SwissGear 7366 Hardside Expandable Carry-On — Was $155, Now $89.99
43% off: American Tourister Stratum 2.0 Expandable Hardside Carry-On — Was $89.99, Now $51.28
25% off: Travelers Club 20” Richmond Spinner Carry-On — Was $52.99, Now $40.00
25% off: Osprey Daylite 40L Wheeled Carry-On Duffel — Was $224.95, Now $167.95
25% off: Osprey Farpoint 36L Wheeled Travel Pack (Carry-on size) — Was $299.95, Now $225.00
The Best Travel Case Carry On at a Glance
- Best Overall: SwissGear Sion Softside Expandable Luggage
- Best Hard Shell: Amazon Basics 21″ Hardside Carry-On Luggage
- Best 40L Backpack and Duffel: Osprey Daylite 40L Wheeled Carry On Duffel
- Best for Frequent Flyers: Osprey Ozone 2-Wheel Carry-On
- Best Color Options: Away Medium Checked Luggage
- Best Budget Option: Wrangler 22″ Hardside Spinner Carry-On
- Best Hybrid Carry-On: Osprey Farpoint Wheeled Travel Pack 36L
Best Travel Case Carry On
This classic soft-sided carry-on travel case blends Swiss precision with comfort and flexibility. Built for travelers who love organization, it features multiple compartments, compression straps, and smooth 360° spinner wheels that make airport navigation effortless. Its scuff-resistant polyester build and expandable capacity give it an edge for longer weekends or light business travel.
Key specs
Material durable polyester fabric
Capacity 21-inch expandable softside
Features 360-degree spinner wheels, retractable handle, interior tie-down straps
Best for 1–3 day trips
Warranty 10-year limited
8 colors
A dependable and surprisingly stylish carry-on bag for those who prefer a hard-shell suitcase. The thick ABS shell resists scratches and scuffs, while the expandable main compartment gives you up to 25% more space when needed. With four multi-directional wheels and smooth handling, it performs well even in narrow airplane aisles or train cabins.
Key specs
Material extra-thick ABS hard shell
Capacity 21-inch with expandable design
Features four 360° spinner wheels, telescoping handle, zippered dividers
Best for 1–5 day trips
Finish scratch-resistant surface
A versatile 40L carry-on backpack for travel, this Osprey duffel gives you both the freedom of wheels and the comfort of a backpack. It’s lightweight yet rugged, collapsible for easy storage, and ideal for those who want flexibility without compromising structure. The wide main compartment and clever side pockets make packing simple, while smooth inline wheels handle city streets with ease.
Key specs
Material durable, airline-ready nylon
Capacity 40L (21.7 x 13.8 x 9.1 in)
Features 2-in-1 wheeled and backpack carry, collapsible design
Weight 4.94 lbs
Color options 3
Engineered for comfort and reliability, the Osprey Ozone is a top-tier carry-on case for frequent travelers. Its lightweight yet durable recycled shell, ergonomic trolley handle, and oversized wheels glide smoothly across uneven surfaces. Inside, smart compartments and compression straps keep everything secure during long-haul flights.
Key specs
Material 100% recycled carbonate-coated fabric
Capacity airline-approved 40L
Features oversized 90mm wheels, mesh pockets, internal compression straps
Weight ultralight design
Best for frequent flyers and business travelers
Designed for travelers who want both elegance and endurance, the Away Bigger Carry-On Luggage offers exceptional craftsmanship and thoughtful design. The lightweight, water-repellent polycarbonate shell keeps your belongings protected while maintaining a sleek silhouette. With smooth 360° spinner wheels, a quick-release handle, and a compression system that helps you pack efficiently, it’s a favorite among frequent flyers and design-conscious travelers alike.
Key specs
Material 100% lightweight polycarbonate shell
Capacity 15.4″L x 9.6″W x 22.7″H
Features compression pad system, TSA-approved combination lock, water-repellent laundry bag
Navigation 360° spinner wheels, adjustable trolley handle with two height settings
Warranty limited lifetime
7 color options
Affordable, sturdy, and surprisingly stylish, the Wrangler carry-on luggage is a great pick for budget travelers. Its hard-shell ABS construction keeps your belongings protected while the smooth spinner wheels and compression straps help with easy packing and handling. It meets most airline requirements, making it ideal for domestic and international trips alike.
Key specs
Material hard shell ABS
Capacity 22-inch cabin size
Features 360° spinner wheels, interior compression straps, top carry handle
Weight lightweight build
Colors 9 options available
For travellers who can’t decide between a backpack and a suitcase, the Osprey Farpoint Wheeled 36L offers the best of both worlds. With rugged wheels and a telescopic handle, it glides effortlessly through airports — but when terrain gets rough, simply convert it into a backpack using the stowable shoulder straps and padded hip belt. The adjustable torso fit and ventilated suspension system make it comfortable enough for full days on the move.
Inside, the Farpoint features a spacious main compartment with compression straps, plus zippered organiser pockets for smaller items. The bluesign®-approved, 100% recycled high-tenacity nylon ensures it’s as eco-conscious as it is tough. Whether you’re hopping between cities or heading on a short backpacking trip, this is a brilliantly practical, durable, and versatile carry-on.
Key specs
Weight 3.0 kg
Capacity 36 litres
Design Convertible wheeled backpack
Material 100% recycled high-tenacity nylon
Water resistance Weather resistant
Extra features Adjustable torso fit, telescopic handle, tuckaway straps, internal compression straps
Fit Unisex
Why Choose a Travel Case Carry On?
A good travel case carry on makes traveling simpler and stress-free. It saves time at check-in, avoids lost luggage, and gives you control over your essentials. Carry-ons also encourage minimalism; packing only what’s needed for a smoother travel rhythm. Whether you’re exploring Europe, hopping between US cities, or heading on a short business trip, a quality carry-on ensures your gear stays organized and accessible.
Compared to checked luggage, a carry-on also helps you avoid extra fees and the wait at baggage claim. For most airlines, a carry-on must meet specific size limits (usually around 22 x 14 x 9 inches). When choosing, always check the carry-on luggage international size and your airline’s policies, including American Airlines’ carry-on bag liquid limit to stay compliant.
How to Choose the Best Carry On Backpack for Travel
When selecting a carry-on backpack for travel, think about comfort, organization, and mobility. Soft-sided options offer flexibility and often expand to fit last-minute items, while hard-shell models protect fragile belongings. A 40L backpack is often the sweet spot for space and portability, giving enough room for multi-day trips without exceeding size limits.
Look for compartments that separate clothing, electronics, and liquids to make TSA screening smoother. If you’re traveling internationally, ensure your bag meets carry-on luggage international standards, as these can vary by airline. For more packing tips, check out this resource on carry-on luggage sizes, dimensions and fees from Airline.
FAQs: Best Carry-On Case for Air Travel
What is the best carry on case for air travel?
The best carry on case combines lightweight durability, smooth wheels, and smart organization. SwissGear’s Sion Softside and Osprey’s Ozone 2-Wheel are both top choices thanks to their ergonomic design and ease of navigation through airports.
What is the max size for a carry on bag?
Most US airlines, including American Airlines, allow bags up to 22 x 14 x 9 inches including handles and wheels. It’s always best to check your specific airline’s policy for carry on bag max size before flying.
Can I bring liquids in my carry on bag?
Yes, but follow the carry on bag liquid limit rule: liquids must be in containers of 3.4 ounces (100ml) or less, all fitting into a single quart-sized clear plastic bag. This applies to gels, creams, and aerosols too.
Is a 40L backpack allowed as carry on?
Most 40L backpacks meet carry-on size limits, especially those designed for travel such as the Osprey Daylite 40L. However, always confirm with your airline, as international carriers sometimes have stricter regulations.
What’s the difference between carry on luggage and checked luggage?
Carry-on luggage stays with you in the cabin, while checked bags are stored in the plane’s cargo. Carry-ons are ideal for short trips and keeping essentials close, while checked luggage is better for longer vacations or bulky items.
Enjoyed our guide? Read more
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